Green leaf substrates

Process

Home Process

RAW MATERIAL

Our raw materials are sourced from the traditional coconut tree cultivators of our locality. These raw materials are thoroughly checked for quality and only the best enters our warehouse for storing.

CRUSHING

Our specialized Coir Beater machine is where the raw coconut husks are broken down and the fibre is extracted using a beating principle

PEAT EXTRACTION

The coconut husk pieces and the peat from fibre are separated and the outlet conveyer extracts the raw coconut peat. Cocopeat manufacturer in Meadow India: Providing sustainable coconut fiber solutions for agriculture and gardening need.

SCREENING

The extracted pith passes through the screener and it is tested by our experienced staff to ensure only the highest quality move onto the manufacturing process.

AGEING

The raw pith is aged between 3 to 6 months to ensure the stability of the material properties.

WASHING

Our extensive washing process, done through a specialised sprinkling system, continues over multiple weeks to reach accurate EC and pH values,

DRYING

The washed pith is then naturally sun-dried in our large cement yards. The pith then moves through our advanced drying machine to ensure the material is free from all types of weeds and harmful pathogens.

COMPRESSING

Once the pith is dried, it is taken from the drying yards and fed into the compressing machines. In order to achieve highest efficiency for our growers, the dried materials are compressed into 650 gms briquettes, 5kgs blocks or into compact grow slab AND COCO CHIPS,

QUALITY CHECK

The compressed blocks then go through an intensive checking process. Our quality control team helps us deliver our very best to you by ensuring our products are free from impurities like weeds, stones, sand, and pathogens.

PALLETISING

The compressed blocks are then packed into UV bags that are carefully arranged in disinfected wooden pallets to maintain hygiene levels. We use40-foot high-cube containers or dry vans for transportation of our packaged products.